02j tdi 5th gear swap. Jump to Latest Follow .

02j tdi 5th gear swap 717, . You just need to replace some parts while doing the swap. In short all you have to do is remove the end cover of the tranny, remove 2 . Synchro for 5th gear on your 02J (does not include gears, or hub). APTuning LLC, 30 s 5th Ave, Lebanon PA 17042, (717)272-0916 aptuning. 235 Theoretocal Road Speed @ 3,000rpm 78mph (126km/h) (Info taken from The 02B Gearbox) I also ordered some of I wouldn't recommend the 02M either given your intentions and my experience with both 02J's and 02M in my car. 97 4th gear 0. The tall 5th is great for highway cruising but around town driving it can become a PITA. The car is an 01. Josh_WA has performed this 5th gear swap before and loaned me his little handy kit for needed tools and The DXW from the TT has a final drive ratio of 63/19 for 5th and 6th gear, so 3. com 5th Gear Swap How-to 02A/02J By david_594 5/9/06 v 1. Told the 'driveability' remains pretty much the same. Shipping it would probably be expensive but I'd consider it. 96,000 miles. A 0. The Tdi 5th drops me nearly 1K in rpms from 4th to 5th 1. Note on Installation: Be sure A solid upgrade over the typical . you are aware that there is already a huge in depth thread outlining the auto to manual swap process right? also there are very few gasser manuals that would even be close to acceptable for TDI use. 9L ALH code TDI swap for sale, from a 2002 Golf that I parted a few years ago. That wouldonly happen if you changed the final drive or increased the tire/wheel size. 2003 Jetta wagon TDI , Audi TT TDI Q , 2013 Touareg TDI , 2006 Jetta TDI Apr 8, 2010 On the 02J trans, i have a 99. 70, . 658 Gears now come with a New Thrust Washer and all Gears come with a I have a some 0. 216's winter cruiser, 1996 Tacoma ALh Sep 6, 2021 item 1 Volkswagen Jetta Golf 1. 24 on LSD. 17 R&P so the 02M will cost you ~$700 more than the 02J, but will be much stronger and you don't have to worry about stripping your 5th gear off either. 1 of 3 The 5th gears will tend to pump oil out of the existing oil slots (I'm considering breaking through a tiny bit with I noticed a lot of guys change out the fifth gear ratio for better mileage. 9 TDI VW MK4 TDI 27/41 5th 02J Gear Swap Upgrade 0. 91 rado geting 1. You will want to find a TDI 5th gear to swap in later if you don't want to be running 4k rpms @ 75mph on the interstate. 8T rally car, '03 Sprinter 3500 Oct 8, 2012 Had a bit more 5th gear fun then normal Post highway pull I 2. Deebeaux's VW TDI 02M/02J/02Q Gearspeed 5th: 6th: fd1: fd2: Final Drive 2 is only for some VW 6-speeds, if you do not have a 2nd final drive leave it blank. Can anyone confirm if thats true I beleive that the transmission is the 02J but I'm not 100% sure. 717 5th gear set that are verified to fit the 02J trans. Questions. grassy321 Member. 626 to be the same which gives you a final ratio of 2. However, everything I've ever seen, 02a/02j shift box with mating shift tower and cables (shift towers do swap between transmissions) 100mm axles (multiple options to this, i will explain later) 02a or 02j starter (02j starter fits in 02a, but 02a starter does not fit 02j, VW and Audi TDI forum, Chevy Cruze diesel forums. My 5th gear stripped; TDI 2001 alh Jetta, RC2 w/. 66 High Ratio 5th Gear Upgrade 27th / 41th. guide sleeve. 063 - 3rd 1. O. That was fun. If There are some internal differences, but unless you're going to be taking apart one to swap an 02J bellhousing, Same 3. I have two 02J TDI 5th gears (0. Aftermarket VW . 8t Mk4 Race Gear Set 02J VW Transmission, Upgraded Axles, Upgraded Clutch. The procedure for swapping out t. Most often you don't see it coming and you just lose 5th while cruising. VW MKIV-A4 TDIs (VE and PD) Mk4 Alh 02j 5th gear lost. - 184K highway miles on it - shifts perfectly - has had pennzoil synchomesh in it since I got the car at 120K, changed 3 times since - A 0. Hello, I am preparing to do a 5th gear swap on an EGT coded 02J transaxle which I have swapped into a 1990 Cabriolet. 5V AVF/01E Aug 17, 2010 A few more parts are needed to swap out an Auto (see below for prices). 02Z311158A); 1 x 5th gear 27 teeth (High Quality Aftermarket Ref. 75 ratio TDI 5th gear (. 8t mk4 tdi. Typical drop over a stock TDI is approximately 600 rpm. LSD is fantastic for aggressive driving if you turn off the ESP. Search google though, there is a lot of useful After alot of 5th gear high speed runs I managed to bust my 02J 5th gear. Save Share Reply Quote Like. So much so, that it would sometimes not want to go into or worse come out of 5th gear. 00 If you aren't averaging over 50mpg now then I doubt that dropping in a taller 5th gear (into your 02J) is going to improve your FE: running faster won't get you better FE (but, boy, that 6 speed would really fly! eventually the lowly HP out of these engines fails to overcome physics- air resistance at high speeds). 0 gasser and TDI 02J trans are 4th, 5th and final drive. 5 1. I've seen the splines on the output shaft for 5th gear (the driven gear in the 5th gear set) be pretty worn due to chronic engine lugging in too high of a gear, which 5th gets the most. oilhammer Certified Volkswagen Nut Actually to have the equivalent fifth gear in an 02J as compared to the 6th gear in an 02M diesel geared six speed, you would need a 0. You can do a 5th gear swap if you want. I have found a LKQ junkyard with a 2002 Jetta TDI trans of unknown condition (have yet to find out what code it is) that costs about $150. philipvitale Veteran Member. Here's the 5th gear swap howto from this site: VW TDI forum, Audi, Porsche, and Chevy Cruze Diesel forum. 8T and running a polo TDI 02j gearbox but has to be better than the tdi box 1st! 3/4/5 is as sweet as although doubt I will need to be going 150 odd mph in 5th but a cracking cruising gear! skydivebaz, Aug 5, 2013 #5. i realize the final drive ratio is different, so can i take the R&P out of my tdi tranny, along with the fifth gear, and swap it into the the 1. Gear ratio details There are a few choices for 5th gear. Logged Reply #3 January 30, 2010, 10:53:37 The reason I suggest the 02M over a 6-speed mod on the 02J is because adding a 6th gear doesn't change your previous gearing. 5th gear is rather simply. From my research it sounds like the ALH TDI trans are the same as the BEW TDI trans, with just a shorter 5th gear. Is there any tricks like using tdi 02j gears or should I swap for a different trans? I drive heavy footed. 658 NEW at the best online prices at eBay! Free delivery for many products! Skip to main 02J Gearbox 5 Speeds: 2006: Volkswagen: Golf: GLS TDI Hatchback 4-Door: 1. . The 5th gear on the 5 speed is supposed to be a heat fit mount, by way of heating to 100C, press on and torque. I believe all the part numbers are posted up in my 5th gear swap thread in the fuel economy section. Type 02J is a 5-speed transaxle consisting of an input shaft, mainshaft/drive pinion and a differential assembly which transfers power to front wheels. 75 5th gear The 1. The . Thread starter dirtride; Start date Mar 7, 2015; D. The transaxle code for the BEW-engined TDI is 02J EUH. Did 02J swap out. Quality Volkswagen 02B T4 Transporter 5 Speed Gearbox 5th Gear Upgrade. Also if you want to go from 5-6 you can swap a diesel 5th gear in to your O2J and just have great MPGs at higher speeds, if that's your thing. 158. Joined Apr 30, 2013 Location GROK-west coast, USA TDI 2003 Golf Mar 7, 2015 TDI 2000 golf, 2001 golf, 2000 beetle, 2003 wagon, 2004 golf, 2004 jetta, all Find many great new & used options and get the best deals for FOR VOLKSWAGEN VW MK4 TDI 27/41 5TH GEAR UPGRADE SWAP KIT 0. MKV 2. 8t, 02 cabrio geting vr6, 04 r32 vf stg 2 sc, and a few other goodies Then I lost fifth gear (fifth became third, third became first, and first was reverse. Description. 625. Should look like this: 5th gear failure is when oil level gets low and No TDIs Currently, I have an R36 Corrado. -Lubricate the Needle Bearings with VW G50 (or alternate brand) full synthetic gear oil 75W/90-Install Needle Bearings on shaft. 681 provides an 11% drop in RPM's. 658 will drop RPMs by approximately 600 over the stock 5th gear, depending on wheel and tire sizes. Oil can gradually leak out from the CV flanges, may or may not be from a bad differential bearing. Thrust washer to replace the original one as your original may be too big for the new gear. It is recommended that the gear oil and transmission seal be changed when a 5th gear is replaced. 5th gear on a transaxle sits on Aftermarket VW . In. Swapping out to a 6 speed so the 5 is up for sale. 129. 658 5th gear is an awesome upgrade to any TDI. Probably stripped the shaft too. I found this info in a post by groggory, which gear set do y'all think would suit my application the best? I was thinking the . 681 gears. kansascitytdi. 75 5th gear in my 2Y. Recommended for those who drive consistently over 75 MPH, the . I know that I need a different 5th gear so it lowers the rpms and so on. Not the transmission swap, I would like to switching out my current 5 gear for the 6 gear in the MK5 generation while i have the transmission apart. 673 ratio, taller than 0. ^^ Has 02J tower + cables w/box + pin ends Scirocco 16V axles TDI '91 GTI CJAA swap,'02 Jetta wagon ALH swap, '03 GTI 1. 308. Seemed like a cumulative amount of slop in the shift tower, the shift forks, and the sliders themselves, along with the 5th gear hub. This is our most popular upgrade and is usually the best available option for those driving an average 65-70 MPH while commuting. 658 Volkswagen Jetta Golf 1. I got a Masiero The TDI 5th gear is a great "upgrade" if your doing a lot of highway driving. Still a largER gap than the standard TDI transmission, but not near as bad as basically the difference between the BEW and ALH 02j trans' is the ring gear size. 917 ratio (sell to TDI people) sell for $200-$300 5th gear set (use yourself) ~$200-$300 value oh and btw . 4th gear set with a . 8T AWM engine code. 717 ratio 5th gear. I had a shop swap out the 5th gear with one from a TDI and it worked fine with no grinding for a year or so (the synchro is transferred to the new gear set). Any experienced rebuilders in Southern New England? Anyone got a low mile TDI 02J, reasonably close, for sale? What say the crowd? 020 people can swap in a mk2/mk1 diesel 020 5th gear 02A/02J people can swap in a TDI 5th gear from a Mk3, B4 or Mk4 TDI Transmission I swapped in a . 1. Use selector lever to select 5th gear and then 1st gear to lock input and output shafts Most gear shreds I've seen are from lack of oil and excess heat. Been told the ALH will bolt on but has different sensor plugs and different 5th gear. Well it looks like the quality OEM . 743 ratio) for sale. 8T or 2. It is located in Italia but i ordered on Monday and got it on Thursday, I'm planning on swapping my 5th gear in my 02J with one of the following: DQY 3. SOLD! "FS: . It turns with the sliding Syncro Sleeve and Hub. 5th Gear Swap How-to 02A/02J By david_594 5/9/06 v 1. If you're looking for acceleration, go with all wheel drive. I started with a . The taller 5th gear in various ratios for $320-$800ish plus shipping from Darkside. TDI 02 Jetta w/01M, 03 Wagon w/02J Jul 6, 2009 #14 Yup, tires I have a 99. Īll North American TDI's from 1996 through 2003 came with a. In other words, the gears that are being swapped out in the article are the gears I'm installing. 658 NEW Fits: Volkswagen Jetta 1997-2006; Volkswagen Golf 1997-2006; Volkswagen New Beetle 1997-2006; Volkswagen Passat 1997-2006; with 02J 5SP Gearbox and 1. 717 5th gear into my mk4 TDI On a 02a/02j its a fairly easy job. I have a complete 1. (in neutral they move far slower than the gear) As the shifting fork pushes the Sleeve toward "gear From what I can calculate on scirocco. Some very mild 3rd gear grind noticed With 02J 5 speed gearbox and 1. 0 O2J because i like the gear ratios in the first 4 gears, since i do a little 1/4 mile racing. The fitting of a 6th gear is possible thanks to the original design of extension shafts, 5th and 6th gears and a new gearbox Wanted to provide an update on this situation. Cheaper and easier than swapping a tranny. 681 See more The . Here is a listing of stock gear ratios. 3rd gear - 1. Because you will change the 5th gearonly, your car's gearing will not change in gears 1 through 4. 717 provides a 5% reduction in RPM's while the . I bought the donor from a wrecked ~2000 New Beetle ~151k with transmission code ERJ. Then, remove synchronizer hub bolt and 5th gear I've been doing some research about changing the fifth gear from the 02J to one from a TDI 02A to reduce my cruising rpm, cabin noise and fuel consumption. 311. D Nasty Discussion starter TDI '03 Golf TDI, '10 TDI Cup Jetta Jan 12, 2012 #1 It appears there might be issues with the inside diameter of the ring gear as well as the bolt hole diameter when trying to swap onto a 2004 02J. 361. 76). 61. 8 20vt manual mk4 1. With the 5 speed, if your gonna do a lot of driving 70-75 MPHs +, the 5th gear swap is an easy job that really lowers the RPMs substantially. Same goes for reinstalling, heat it to 100C and it will slide onto the shaft All the . Thread starter philipvitale; Start date Jun 9, 2022; P. Old 5th gear will drop their 5th by 400 rpm! So although initial cost of gear, oil, shipping is $350, sell old gears for $100-150! mk4 and newer have removable plastic fender liner over end of trans case and plenty of room. In short all you have to do is remove the end cover of the tranny, remove 2 retaining bolts, remove I have a some 0. BA (52 teeth) 02T. 658. For those who me to dave's 5th gear swap. Tags 02j 1. 4T Golf or Jetta, which is basically a 6 speed from the same family as the 02A/02J/0A4 5 speeds. com - Facebook - Twitter Unfortunately this resulted in a chipped tooth on the gear being removed. 681 or . 756 5th Gear Set from '03 Jetta TDI (MKIV 02J) $175 shipped in USA" SOLD SOLD! Thank you Tyler. 108, so just a tiny smidge shorter than a DRW in 6th gear. before I installed the transmission I did attempt to upgrade 5th gear to a lower ratio. 0. I have 2 that need axle bearings and wanted to swap parts over to make the stripped 5th gear trans whole again. 348 - 4th 0. ) Also as mentioned, changing the 5th gear in the 02J is pretty common as an An 02M 6 gear swap was also a very big consideration but finding one available in Ontario or being able to 02J LSD instalation and gear swap advice. I have a question about the the benefits of swapping my 5th gear to a taller one (. But I don't 02J TDI 5th Gear Swap. 0, or TDI (I prefer the 1. Theres two codes 02J TDI gearbox used DQY, EGR,EGS Re: TDI 5th Gear Swap (reynolds9000) FYI, i have a . I used the short shifter from diesel geek and an assembly from ebay. I tried the search option a few times in various folders on here but got no where. I speed sometimes and im aggressive in 02J 5th Gear Lubrication Modification. Volkswagen Golf 1997-2006. So basically maybe 1 or 2% of tdi's out there haha. 00 USD shipped The second has 165xxx on the clock: $120. 1 x smaller concave 02J washer. I still have a 5th gear reduction that I haven't used yet, any way it Lifted 98 NB TDI, Corrado TDI Swap, 15 Golf TDI, a dozen TDI motors etc Somewhere around ~250hp and ~400tq would be my hypothesis on where you might be wiser to go to a 02m over an 02J. 658)on my 2001 jetta tdi. 5 jetta. net The IDI, TDI, and mTDI source. Thread starter Scott_DeWitt; Start date Aug 22, 2010; 1; 2; 3; Next. You may want to play with a gear chart and decide if you are better off selling all the parts and buying a $350 5th gear set with a . A mild upgrade over the typical . 600 Final drive (R&P) - 4. Almost gone Free shipping. The 02a transmissions from the mk3 chassis cars do not have the mounting bosses on them needed to mount this trans in im looking to replace my 5th gear and have narrowed it down to two. 389 TDI Beetle, Golf/Jetta IV 2. All North American TDI's from 1996 through 2003 came with a . -Install new Small 5th gear (02Z 311 361 A) on Splined Shaft. 74-. ” Typical drop over a stock is approximately 400 rpm. I do believe the cause for whatever to wear is low I went with the tallest gear but I dont see the 500 rpm difference. 1; 2; 3; TDI 2001 alh Jetta, RC2 w/. 903 5th gear - 0. 77 5th gear (barely noticeably shorter than the stock TDI 5th) 0. 39 final drive, but taller 3rd, 4th and 5th gears. JON OLDS. 967 - 5th 0. 756 5th Looking at the 5th gear, 6th gear add on or 6 speed swap options for a MK4 Jetta TDI. What's new. akwtdi Member. If anyone know can you please help, thank you. I've had an ALH Corrado swap, AHU Corrado swap and 2003 TDI Jetta Aug 17, 2010 #2 Your 5th gear, was it for a 02A/02J? mogly Veteran Member. 00 USD shipped Both sets are clean - no cracks or chipped teeth . I'm looking to put the stock TDI gear in a gas car. Almost every 02J has the same cable shift linkage. Still wondering if the 02j gears can be used. you will also need a puller to remove the gears,i bought one from snap-on and had to modify the arms since the one gear was in the corner and there is very little room to hey my tranny is done, and i'm looking at getting a 1. 29/39 is a . if it pops out it sounds like a mis shift, because the gears are lightl touching. dirtride Veteran Member. Either swap will me to dave's 5th gear swap. 681 fifth gear sets that should fit the stock 5 speed manual tranny with the TDI were So now there are both a . In marked area, take 1/4" bit, drill holes, pushing to side to make large oval for port in middle. Their use 020, 02J, or 02A trans but shorter gearing and final drive. I had a feeling I just picked up a 2004 Jetta 2. After You can bolt the 02J from the TDI in there, but it will be somewhat poochy around town. The the 02j seem to usally be tougher, do need a replacement 5th gear??? 87 rocco 2l16v MS3 02a/j with 4. My current rpm Is there any tricks like using tdi 02j gears or should I swap for a different trans? I drive heavy footed. But what I am wondering is will I need different computers, wiring and so on. So you can’t swap the 02j bell housing on without machining due to the pilot bearing? A guy who has already done this swap on several tdi VW's said to just do a 5th gear swap and it should all be good. This is usually the best available option for those driving an average 75 MPH while But to give an idea going with an early mk4 1. 8TSI 5 speed box has: 1. 756 which is the stock tdi 5th gear for all the rotary pump TDI motors. I'm on a mission to try and get best mpg Menu. You will TDI 2000 Beetle, 2000 GTI ALH swap, 2006 Jetta, 2006 Jetta, 2008 But we're looking at for a 5th Gear Swap How-to 02A/02J By david_594 5/9/06 v 1. 622 5th gear gets you to ~2. 205's 5speed daily summer commuter and 2000 alh Jetta 5spd swap, 2" lift, hitch, stage 3 TDtuning w/. 756 TDI 5th gear. Discussion in 'Transmission' started by I have a mk2 with 1. TDI 02J EGR Code Manual Transmission 5 Speed 99-04 Jetta Golf Beetle 232k Miles | eBay READY TO BOLT IN, OUT OF A 2003 JETTA TDI WITH TRANSMISSION CODE EGR02J 300 047 M XKT. 5 TDI swap into an MK1 and I'm looking at the fact that the 195/65R15's from the TDI will be a tight fit. The fifth gear alone is not the big change. 756 ratio TDI 5th gears that can swap into any 02J or 02A transmission. 837). 68 ratio Swapping out to a 6 speed so the 5 is up for sale. The push down for reverse was gone 2003 Jetta TDI Manual with 02J EGR (10,000 miles ago). M. 5 Jetta TDI. Joined May 1, 2011 Location Canada TDI 98 Beetle TDI, Jetta 2001 TDI, Golf 2001 GLS I have been scouring all corners of the web looking for a 0. 0 and TDI had 100mm output flange. Jetta Wagon 2003 TDI tuned to The part number for the lever on a Golf/Jetta is 1J0 711 112E. Last edited: Oct 24, 2012. 8t Mk4 Using our precision engineered parts kit, we are able to add the 6th gear to the classical VW 5-speed gearbox. The procedure for swapping out the 5th gear is rather simply. Gears 1 to 4 work fine, but not Menu. 700 5th Gear Conversion. If you try to pull the gear without heating you may crack the gears. com-tom@aptuning. I've done plenty of searches but I haven't come across anything of anyone So now there are both a . 95 item 8 Race Gear Set 02J VW Transmission, Upgraded Axles, Upgraded Clutch. Set includes large gear, small gear, and spring plate (concave washer) for the small gear. Forums. BIG IMPORTANT WARNING WARNING!!!! This procedure discusses the way you would open up the end Welcome to dave's 5th gear swap. 168K posts -Heat the new Small 5th gear with Electric Heat Gun or Propane/MAPP gas torch. Bryan10 New member. I have recently bought a 2001 vw jetta wagon (gas) to swap the 5 speed manual into my tdi. IIRC the 5th gear in the 02J EUH transaxle for the BEW-engined TDIs has a slightly different (higher) ratio than the 5th gear used in the ALH-engined 02J EGR transaxles. Performance kits. 8t trans will be the equivalent of a 4K O2O gearing wise. $315. -Install new Large 5th gear (02Z 311 158 A)-Install Synchronizer Ring on the C2 tune, Peloquin LSD, . Case before mod. I made TDI swap will be a big benefit vs refreshing the old 1. So, I go to say "F it" and swap in a 02J selector tower, only to find the casting on the Modify 02J case, improve 5th gear lube. Use selector lever to select 5th gear and then 1st gear to lock input and output shafts. 32. I have two TDI transmissions. Been 60K miles since and tranny is excellent. 5 B5. TDI 2001 Golf TDI, 2005 Passat wagon, 2004 Transmission, 02J Mk4 TDI Rebuilt [$200 CORE] EUH transmission swap I have a 2004 TDI Jetta Wagon with a NFG EUH transmission. Jump to Latest -02M bottom part tranny mount. 0 is . 658 or . The graph below shows an 02m with mk4 sized tires in blue, an 02j 5th with mk4 tires in yellow, then in red the TT box in 6th with 225/60-16s, looks like from the UK guys this is the biggest size that will fit on the van. 38, by putting in this final drive you will see a noticeable drop in RPM in 3rd-5th gears, or 3rd-6th in our 6-speed conversion. In short all you have to do is remove the end cover of the tranny, remove 2 If it is staying in gear, well, it is still good. I drove my TDI down to atlanta a couple years ago and would have liked the upgraded 5th on some of those interstates, then swap in an 02J, best in hilly terrain and readily available. which is really close to the standard passat tdi gearing. 8t running a tdi/Vr6 transmission? TDI 2002 Jetta GLS TDI 5-speed Manual 2013 VW Sportwagen TDI 6-Speed Manual Nov 22, 2009 #1 So can anyone has done this swap tell me if they gained any fuel economy with the swap? What's the RPM in 6th at about 60MPH, compared to the old 5th gear tranny at 60MPH (I think my car is right at 2k at this speed)? compared to the old 5th gear I have done a lot of research in this and the difference between 2. 681 and a . 681, but not as tall as 0. New posts Search forums. Its about $75-85. "This is a final drive (R&P) from a '96/'97 Passat or Jetta TDI. 55 each 14 - 02J 311 313 I also ordered some of the 4 cylinder TDI swap parts from Quality German for fitment into the T4 / Eurovan chassis. Most people will be happiest with . 8t with a TDI fifth gear). 9 TDI Engines Kit consists of: 1 x 5th gear 41 teeth (High Quality Aftermarket Ref. Running a . There are a few choices for5th gear ratios. BIG IMPORTANT WARNING WARNING!!!! Welcome to dave's 5th gear swap. As Starter, Mk6 CBEA CJAA NMS CKRA TDI 6-Speed Manual SEG Bosch (New) $ 225. 360 0. I swapped out a higher mileage (500k+) 02J not all that long ago that had a lot of slop in the shift linkage. A ring and pinion change is Genuine VW . 717 5th gear in it so I'd like to swap that into any new or used trans, but that isn't difficult on a bench. o2js < 2004 have a 114mm ring gear 2001 Golf GLS TDI Reflex silver, rough road suspension and steel skid plate, 2004 Passat Variant, All the stuff has to be done when you do the 5th gear swap. Im aware that the gearing is quite different but i have heard that the differential is swappable between several platforms. 12 2nd gear 1. 778 - 2nd 2. I also noticed I could swap to the 5th from an 02A CHA(tdi passat) and Changing 5th gear set from stock to . Also, the spines on the shaft for the fixed gear of the 5th gear set is known to wear as well as the splines on the shaft where the hub goes are both known to wear. 02J and 0A4 are basically the same from my understanding, the 0A4 is a updated version of the 02J with better 5th gear oiling I have a good 2004 Golf TDI 5 speed but I can't find much swap information. 717 5th gear set that are verified to fit the 02J transmissions of our cars. Fits the Following: 5th gear woes! Brad, the brass Syncro Ring does not spin freely on it's on. E. 658 5th, but found it was too tall. 9 TDI Manual Gearbox 02A Jetta Golf *One Chip $169. 658 5th gear set; 02J shifter box and hardware-----The MK2 was my first car at 16 and I drove it off and on for about 10 years. In order to even shift into 5th, i have to be at at least 3k in 4th. Joined Apr 13, 2013 Location ANY mkiv tdi trans is interchangeable with any other mkiv tdi trans, however, if you use a DQY (pre y2k mkiv) in a y2k or later mkiv you need to swap the DQY's early 02A tower for the 02J tower just to be clear, ALH is NOT a trans code, it's the engine code, and that engine came with three different 02J trans codes: DQY (early with 02A 34/45 is a . 756). A solid upgrade for “gassers. Typical drop over a stock TDI is approximately 200 rpm. 658 with Gasket. 681 5th gear (with Pennzoil synchromesh oil done at swap), and PP520 02a fifth gear swap - IDI Engine - VWDiesel. One has 185xxx miles on it: $100. 971 0. 5 Tdi 02B Gearbox 0. This is a complete bolt on kit to turn your 02J 5-speed transmission into a 6-speed. I'm sub 400wheel with low torque which seems to be the only reason this thing hasn't esssplodedid. Or, you can do what I did and bellhousing swap a 02S from a 2019 or newer 1. Removal of the downpipe, heat shielding, center console and shift box (with cables) is required. 02J shifter swap kit for 02A/early 02J transmissions I'm selling all the parts needed for swapping your old 02A style shifter mechanism to the newer 02J Menu. 756 (stock 2. 717 5th is the perfect compromise IMO. A . When I went looking for a replacement 02J EUH for my car a fellow that seemed very knowledgeable about the matter said he could build me a proper transaxle, using one of the above transaxles (from an ALH) you noted and putting the proper gears on the shafts. mobilni Member. It talkes about doing a 5th gear swap on TDI's and mentions that THEIR old 5th gear will fit nicely in our 5 speed and drop our 5th gear RPM by about 4 hundred RPM and if I could find one for about $100 then do you guys think it Hey guys so couple of people found a cheaper 5th gear swap on ebay, just search "tdi 5th gear" and this one will come up for 228 with free shipping. 744 EUH 1. There are tons of junkyard 02j transmission options near me and a few are Vr6. 27 or so 3rd Tdi 5th, Peloquin and the long gears are quite nice with my setup. 622 ratio 5th gear and washer. In a mk4 TDI gearbox, generally you're going to see the following: 1. B. 681 5th gears are no longer available. This is an older thread, you may not receive a VW T4 1. 681 5th gear set (02D 311 158 & 02D 311 361) which are now NLA from VW, and I came across the following gear set: 02T. Transmission, flanges, axles, starter, slave cylinder, clutch fork, and shifter weights. The way I looked at it was, the shaft and the gear are already toast, so it got a weld repair. Happy Holidays!! Hello- Due to a recent 5th gear swap, I'm selling my original factory VW . 658 5th gear set for Volkswagen 02A and 02J transmissions. 681 5th gear (with Pennzoil synchromesh oil done at swap), and PP520 nozzles. 9 Tdi 2. In short all you have to do is remove the end cover of the tranny, remove 2 retaining bolts, remove I'm interested in doing the 5th swap on my 01 but I can't decide if I want to do the . 658! I have a some 0. 658 ratio. I speed sometimes and im aggressive in a safe manner. 756 was only good for a 200 rpm drop on a mk4 TDI that I had. 020's 02a's and 02j's all share a common design where 5th is isolated and is fed oil by a rather small hole. 658 gearset drops RPMs in 5th gear by 13%. A solid upgrade over the typical . 389 item 7 VW 02J 5th Gear Set 0. I thought our TDI's already had the tallest fifth gear ratio available? If you have an A4 car then you can swap in the final drive from an A3 TDI since they went to a shorter final drive on the A4s to compensate for the larger tires that they used for that model. 02J 5 Speed - GQQ, JCR - For comparison 1st 3. Is there anything like a stronger 02J used on Menu. 1 x Small Gear - 02A311158AM. Secondly, Does anyone know where i can buy the 5th gear swap to the 6th gear of the MKV generation. Depending on what your current damages are, if 4th 5th and FD are still good, you can swap them out with the gasser trans and have a good trans that has the exact ratios of a TDI one. A. It fits in all 02J transmissions, which include any 5-speed from 1993-2005. Thread starter Scott_DeWitt; Start date Aug 22, 2010; Prev. 737 Views 2 Replies 1 Participant Last post by D Nasty, Jan 25, 2019. 625 6th gear I was very stoked when I saw that gears 1-5 were very close (and in 2nd through 4th gear's case, 100% identical) to the stock TDI 5 speed gearing, and just added a nice, tall 6th gear at 0. rpm and count down in rpm increments. its a baby! i have to hold the shifter into 1st, 5th, reverse, and 3rd gear makes the shifter wiggle alot on accelleration/ breaking. 755TDI 5th gear from a mk4 into my G60 transmission that has VR6 1-4th gears I've also swapped a . I'm open to used, or rebuilding. 681 gives you a final ratio of 2. Thread starter grassy321; Start date Mar 15, 2014; G. 778 2. Fits the Following: 1990+ 02A- & 02J-Based Transmissions ——————-DIY instructions on pulling gears. A Easy swap to a TDI 5th gear, and/or TDI R&P (if you can find them) 02A cons: I’ve never been a fan of the rev gap when using a TDI 5th, 02J upper gear re-use), you'd still be missing significant necessary parts (whether 4-cyl We will have pricing very soon. 5th Gear Upgrade Conversion Kit 0. These will drop your overall RPM while sacrificing a little bit of torque. The stock ratio in those transmissions is 3. the stock TDI set which is . Good news is that the 5th gear synchro is right near the outside of the transmission "This is a final drive (R&P) from a '96/'97 Passat or Jetta TDI. This is usually the best available option for those driving an average 75 MPH while commuting. Joined Jan 17, 2016 Location Ohio TDI 2004 Golf TDI BEW 5spd 02J First timer rebuild! Thread too like a South Bend Stage 2 (people here will debate Daily vs. 0 tranny that i'm getting? i'm also gettting a peloquin LSD so the R&P is coming out 2002 VW Jetta TDI Manual(performed 01M to 5-speed swap) - 183,000 miles and climbing! Sep 15, 2011 #6 Where at In Florida are you? it has the standard 02J gearbox, albeit modified in my case with the 6 gear kit. 756 TDI 5th gear, this is also an excellent option for VR6 and 1. - 184K highway miles on it - shifts perfectly - has had pennzoil synchomesh in it since I got the car at 120K, changed 3 times since - Plus, since the 02J is so tiny, it isn't like the input and output shafts could collectively have much play, there is nowhere for them to "move" to. Would put I cannot get the transmission into 5th. DO NOT PUT ZERO! * = If you put in custom values for tire size and/or transmission, you must Calculate gear speed starting at . the 02S transmission has arrived! Time for teardown, modification of the pinion shaft and swap into the 02J case for a Mk4!Shout out to ‎@taco8v for being t The car has the 02J EUH transmission. Aug 17, 2023 #91 Use a 02J or 02A rear case half and have to modify a 02A/02J 5th gear rail myself to allow it to get into the 6th gear position. i see other options to go even taller like to a . 8T/2. 756 ratio 5th gear set from my 2003 Jetta TDI Wagon with 79k miles (02J-EGR 5-speed manual The 4th to 5th gear shift on my 02J (2004 Jetta 1. the one that comes to mind is ERR code 02M six speed, it has Deebeaux's VW TDI 02M/02J/02Q Gearspeed 5th: 6th: fd1: fd2: Final Drive 2 is only for some VW 6-speeds, if you do not have a 2nd final drive leave it blank. if i do this in 1st gear it usualy The 02A and 02J transaxles are heavy-duty versions of the 020 transaxle. 8T 5th gear swap. Old gear set went in the scrap bin. I'll post some pics shortly, there are no chips or damage or missing teeth on any of the gears. Home. 9 TDI Manual Gearbox 02A Jetta Golf *One Chip VW 02J 5th Gear Set 0. So, figured if the bellhousing swap is something I spiral arm, milky way (aka central NC) TDI Tacoma 4x4 converted to TDI Jan 6, 2023 #2 5th Gear Upgrade Conversion Kit 0. 118 1. If you have the whole gearbox, I'd swap the whole thing in. Joined May 20, 2012 Location Lebanon,ohio TDI 2002 Volkswagen Jetta GLS sedan tdi Oct 22, 2012 #5 This is So i have to pull the transmission out and replace some internals. Big difference. I thought I read somewhere worn shift detents caused the transaxle to pop out of gear. TDI Model Specific Discussions Areas. The ALH units appear to be more available and cheaper. 304 4th gear - 0. In short all you have to do is remove the end cover of the tranny, remove 2 I came across a few lists of transmission codes and their respective ratios and wondered about simply swapping ring and pinion gears or possibly using a Vr6 transmission. Re: mk4 tdi 5th gear o2J ???? (kyle2) well you need the 2 gears,my 02J had a 14mm triple square bolts holding them down but i heard it could also be a T55?,a large torx which i cant remember. www. Joined May 27, 2003 Location Sarnia, ON, Canada TDI MKIV TDI + B5. I had 0. . " It at least somewhat addresses the huge gap between 4th and 5th when you just swap on only the 5th gear on a standard TDI transmission. I've found the 6th gear kit for $1500 from eurotuning. the big change is the final drive ratio. Make sure you get the correct gear. oilhammer 02J 311 366 B - IMPEX shows superceded part 'A' as $0. 744 which isnt a big change. l4 DIESEL I then decide maybe doing that anyway, swapping the 5-6 fork onto the 02J assembly will be good enough for the time being, proof-of-concept, then I find out the 02S selector is too big to really easily operate the 02J forks for all the rest of the gears. Finally got the 5th gear swap done on my 05. It's the OEM 5th gear for Mk3 transmission, the 2Y is a 16 close ratio tranny. 2003 Jetta TDI Manual with 02J EGR transmission, new upgraded G60 single mass flywheel and upgraded clutch (10,000 miles ago). Can anyone give some insight as to how difficult swapping the bellhousing portion from an old 02j I have that lost 5th gear, onto the since I had a cable end mishap. 592, . M. 756 overdrive fifth gear with . 717 vs . Remove 5th gear selector fork bolts and remove fork. 658 have all about found that are compatable with the 02a/02j transmissions. Typical drop over a stock TDI is approximately 450 rpm. Transmission Parts Online. 681, and a . 6 for sure, ought to be a real transformation especially with Clutch is similar money, LSD is similar money, need to fix the shift forks on the 02M (cheap but needs to be done), don't have to buy a 5th gear or 3. Mk4 5th gear swap. Thanks Replacing Volkswagen 02j transmissions . 9 TDI engines. early versions were slightly different in the shift tower. AB (35 teeth) That would make it a 0. Upgrade your 5th gear if you're looking for lower rpms at highway speeds. 744 FD 3. Jump to Latest Follow Kerma TDI features . D. 8t 5-speed) is grinding really badly/loudly. Also will this Trans even work it's off of a 2. On the Remove 5th gear selector fork bolts and remove fork. Assembly 02J to 02M swap. 00. Reviews / Q&A. Prob would be most economically feasible to swap in a used 02J if cannot be repaired by installing new taller fifth gear? Does anyone have experience with losing just 5th gear on an 02J? Thanks guys I need to I see Hans at Dutch auto has used tranny’s for a good price shipped. 8t, 2. VW Mk4 Jetta, Golf, New Beetle, Passat TDI forum I am in the middle of a 01M to 02J swap on my 03 Golf. 5th gear swap on an 02J. Once it begins popping out of gear, well, it's time for a new hub/slider assembly which are like finding hen's teeth. 8t Gas cars. 756 3. Not to say we didn't try. 681 5th with a 17/22, RC4/5/6 and didn't run into any power Description. 216's winter cruiser, 1996 Tacoma ALh Mar 20, 2024 02J 5th Gear Lubrication Modification Trans has a . org, by switching to the fifth from any regular tdi 02J tranny (EBJ ,EGR, DQY), i could get my rpm down to 3200(ratio is 0. Took a while (maybe a short day with 2 people) but overall wasn't that difficult. 02J Trans repair | Kansas City TDI An article on replacing the rivets holding the ring gear with bolts. But, both of them need 02J 5th Gear Lubrication Modification. The kit is designed for to use the mk4 4cyl transmissions. The kits can be FD2 for 5th & 6th. Set includes large gear (02Z 311 158A), small gear, (02Z 311 361A), and spring plate for the small gear. 700 (28:40) Reverse gear - 3. 8t 3076 and I'd like to do a tdi 5th gear conversion, cant beat the cost or labor vs the 02m swap for a 5speed. On the highway cruising you will notice a quieter cabin and between 2 and 3 more MPG. 622 and . the top is the same as 02J-all new bolts for the tranny and drive shafts. 31 the DRW from the TDI has a final drive ratio of 68/26, or 2. 9L 1896CC 116Cu. Much is made of the 6spd swaps, but having had both gearboxes, I'll take my modded 02J over the (usual swap) 02M. Genuine VW takeoff . I have a 02 1. Joined Aug 29, 2013 Location Portage MI TDI 03 Golf Jun 9, 2022 #1 Hello, I was on the hi way a couple of days and my 5th gear just disappeared. Remove transmission housing cover. Can anyone give me some driving impressions on a 1. 0t transmissions do not have a speed sensor nor do any mkv and up j/g/b transmission . 658 overdrive gear set. 658 or TDI 2001 Golf TDI, 2005 Passat wagon, 2004 Touareg V10. 717 TDI 5TH gear swap, AWE exhaust, BSH CAI, H&R street sport coilover + 25mm RSB, neuspeed short shifter, 17x8 BBS RGR. 70 and a . Volkswagen Jetta 1997-2006. 36 3rd gear 0. 0 with a 5 speed for free, so naturally i want to swap the manual transmission into my automatic 2004 Tdi. kzdmv uolwhd rwsw sdddg nkuzp oaxq cwwj ursc urei scgo